Sticker Sheet Size

Sticker sheet production follows defined size limits and mechanical tolerances. Understanding these parameters is important when preparing layouts, choosing sticker sizes, and arranging cutlines to ensure accurate cutting and final output quality.

Sticker sheets can be produced in any custom size up to:

• 10.8”/27 cm on one side, and however long the roll is, for our special materials.

• 31”/80 cm on one side, and however long the roll is, for glow in the dark.

• 47”/120 cm on one side, and however long the roll is, for our regular white vinyl.

This is the absolute maximum working area available for sheet printing and cutting.

There is no strict minimum sheet size requirement, but the sheet must be large enough to support:

• At least one sticker of minimum 1” × 1”

• Required spacing: 0.075”/2 mm to edges

• Required bleed: 0.075”/2 mm

Each individual sticker placed on a sheet must meet the minimum cutting requirement:

• 0.23"/6 mm minimum dimension

Small text, thin lines, or extremely sharp angles may not cut cleanly, even if the overall size meets the minimum.

Sticker sheets must follow standard spacing tolerances:

• Between stickers: 0.075”/2 mm

• From stickers to sheet edge: 0.075”/2 mm

• Bleed around each sticker: 0.075”/2 mm

These spacing standards ensure that cutting tolerances do not cause stickers to overlap or touch.

Due to the nature of digital cutting, slight variations may occur.

• Minor shifts may occur during printing and cutting

• Adequate bleed compensates for alignment variation

Some materials (especially paper-based or metallic finishes) may experience slight dimensional changes under:

• Humidity

• Temperature

• Pressure during cutting

This is accounted for within the required bleed and spacing measurements.

Sticker sheets with very high sticker density (many small stickers tightly arranged) may require attention to:

• Additional spacing

• Simplified shapes

• Reduced fine details

• Avoiding shared or nested cutlines

High-density sheets increase the likelihood of cutline stress or misalignment if spacing minima are not met.

Regardless of sticker or sheet size, certain shape characteristics may exceed cutting precision:

• Extremely thin internal lines

• Highly intricate patterns with many points

• Narrow gaps between parallel cut paths

• Corners sharper than 30°

For best results, slightly rounded corners are recommended.

While not a physical size constraint, very large file dimensions or high-resolution artworks may impact upload or processing times.

Recommended practical limits:

• File size under 100 MB

• Vector-based files, especially for large sheets

Sticker sheet production supports custom sizes from 10.8”/27 to 47”/120 cm, depending on material, with each individual sticker requiring a minimum size of 0.23"/6 mm. Standard spacing includes 0.075"/2 mm between stickers and to the sheet edge, and 0.075"/2 mm bleed. Following these guidelines ensures predictable cutting and consistent quality across all sticker sheets.