Multiple Kiss Cuts on One Sheet
This article explains how multiple kiss-cut stickers can be placed on one sticker sheet. It covers the technical requirements for spacing, cutline setup, sizes, and limitations related to shape complexity and production tolerances.
Requirements & Limitations
Sticker sheets are essentially multiple kiss-cut stickers collected on a single sheet. Each sticker requires its own cutline, bleed, and safety space. The rules for spacing and cutline setup ensure accurate cutting and prevent overlapping or unintended cuts.
Definition of Multiple Kiss-Cut stickers
Multiple kiss cuts refer to having several individual stickers on the same sheet, each with its own peelable shape.
Key characteristics:
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Each sticker includes a separate cutline
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All stickers are printed on one shared backing liner
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All stickers share the same material, finish, and adhesive
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Stickers can vary in size and shape
Cutline Requirements
Each sticker must have its own clearly defined cutline.
Technical Specifications
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Stroke width: 1 pt
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Line style: Solid
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Path: Fully closed vector shape
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Color: A single, clearly identifiable spot color, preferrably 100% Magenta (0-100-0-0)
Cutline Placement Rules
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Centered between artwork and bleed
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Must not overlap or intersect with other cutlines
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Must be fully contained within the sheet boundaries
Spacing Requirements
Correct spacing prevents cutting interference and maintains the sheet's integrity.
Mandatory Spacing
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Between stickers: 0.075"/2 mm
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From stickers to sheet edge: 0.075"/2 mm
An added 2 mm safety margin between individual designs is recommended. This spacing is required regardless of sticker shape or material.
Bleed Requirements
Every individual sticker is cut with a 2 mm bleed. By default, this means your sticker will have a small border once peeled. If you want stickers without borders, extend the design 2 mm beyond the cutline.
Mandatory Bleed
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0.075"/2 mm of bleed on all sides
Bleed should not include critical content.
Minimum Sticker Size
Every sticker placed on a sheet must meet the minimum cutting size requirement:
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0,24”/6 mm minimum
Note: Small stickers may peel inconsistently or fail to cut cleanly due to the complexity of the laser cutting.
Shape Complexity Limitations
Complex or intricate sticker shapes may require additional consideration.
Limitations
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Very sharp corners (<30°) may not cut precisely
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Extremely thin shapes may be fragile or cause liner stress
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Narrow internal cavities may not cut cleanly
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Highly detailed designs should maintain adequate spacing from their own edges
Sticker Density Considerations
Sheets with a large number of stickers should follow spacing rules carefully.
Potential Issues
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Dense layouts increase the risk of misalignment
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Excessive complexity can strain cut accuracy
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Stickers placed too close together may peel incorrectly
Best Practice
Maintain a clean, consistent grid or structured arrangement to reduce cutting stress.
File Preparation Notes
Before uploading a sheet with multiple kiss-cut stickers:
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Ensure each sticker has its own cutline
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Verify spacing and bleed rules
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Remove overlapping paths
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Confirm all cutlines are closed
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Flatten or outline graphic effects if necessary
Summary
Sticker sheets support multiple kiss-cut stickers, provided each sticker follows the required technical specifications: 0.075"/2 mm spacing, 0.075"/2 mm bleed, 1 pt closed cutlines, and a minimum size of 0,24”/6 mm. Shape complexity, material choice, and sticker density all influence cutting precision. Following these guidelines ensures clean, accurate results across all stickers on the sheet.
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